Join Date: Dec 2005
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I had a similar issue just over a year back on my 1999 2.0 petrol.
Warped petrol tank, the seal between the fuel level sender and the tank goes.
Remedy: new tank and sender unit. £500.
The only good news is the fix has lasted 13 months on mine.
Currently in Dexter's garage:
Honda Deauville, Ford Focus 2.0