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did you clean the areas where it connects with a little sandpaper or similar? just to be sure you have a good sound connection.
i dont see why the plastic cover will matter too much, its probably just to protect it from the elements a little more.
if the earth is ok between the engine and bodywork i would check between the bodywork and battery to be sure.
have you checked the main fuses under the bonnet? a charged battery wont be a bad idea either
Currently in stef123's garage:
2006 Ford Mondeo ST TDCI