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TCE (Turbo) Owners, Please Respond! - Resonance Noise

42K views 44 replies 19 participants last post by  myreno4me  
#1 ·
Have you noticed this noise? ... (sorry for the long post)

We bought a new Clio 1.2 TCE in April 2009. It produces a fairly loud resonance noise in all gears at certain rev ranges, usually around 2300 and 2900 rpm for a narrow band of about 300 revs. The noise happens when the engine is under load eg accelerating or going up-hill but not when stationary.

The problem does not appear to have been reported before so an RTE engineer at the dealer has had to spend quite a while tracking down the problem. He has now determined that it is the turbo re-circulation valve that is making the resonance noise. Unfortunately they have also found that another 1.2 TCE Clio they were comparing with, approx 6 months older, makes the same noise! And then checked another one and found the same.

So it appears to be a problem affecting a potentially large number of cars. The 1.2 TCE has been available for, we think, just over 2 years. So the problem may affect all of these, or maybe the the valve has changed at some point and so the problem affects more recent cars.

We consider the problem to be unacceptable - no other car makes such a resonance noise. It would be OK if it was more of a whistling or whooshing noise but this is a vibration resonance noise which just sounds bad, plain wrong! To an extent it's subjective, some people can drive around blissfully ignorant to all kinds of noises! The problem apparently has no other adverse effects so the car can be driven - as long as you don't mind looking like an idiot whose bought a new car that sounds rediculous. Any car designer with self-respect would also find it unacceptable, they must after-all commit a lot of effort to ensure there aren't any strange resonance or other undesirable noises.

The dealer has done the hard work of identifying the cause of the problem and has raised it with Renault as a technical alert and Renault in France know about it as well. So it's out of the dealer's hands and we're now waiting for Renault to investigate it etc. If we have to live with it for a significant length of time we may be reluctantly negotiating for a refund or replacement with an NA engine.

Customer Service has so far been great both at the Dealer and Renault UK. We just hope we can get a resolution to all this.

The question is to anyone with a car with a TCE engine, have you noticed the noise? If so, what age is your car? Have you reported it to Renault? If you haven't noticed it yet, please could you listen out for it?

The more it's reported, the more likely Renault will take action to change the valve.
 
#3 · (Edited)
Hi Andrew,

Sorry to hear about the problems with your car and that no one has posted a response :eek:. But you have to appreciate that its been a bank holiday weekend and most of the members are either busy or away for the long weekend.

Im sure there are other members on here with the 1.2 TCE engine, just give it a bit more time.

Glad to hear Renault Customer Services have been helpful though.
:)
 
#4 ·
I'm not an owner, but, if I may, I'd like to ask a couple of questions:
- could a simple change of the valve resolve the problem?
- have you noticed any side effects due to the malfunction of the valve (poor mpg, higher temperatures etc.) ?
- can you find out the valve's part number, so that you know if the part was fitted continuously, or it was changed through the production process?
- can they let you know what is the part number of the valve being used in (for example) Modus or even maybe in the face-lifted Clio III?
 
#6 · (Edited)
Thanks for your questions, here's some answers:

- Changing the valve probably won't help as the dealer has confirmed the 2 other TCE cars available to them made the same noise, one being over 6 months older. Of course, it may not ultimately be the valve that is the root cause of the problem but it's fairly likely as it is connected only by rubber hoses rather than hard metal connections.

- Don't think there's any side-effects. Dealer said there wasn't. MPG and temperature seem OK. Can't be certain until it's fixed!

- Regarding part numbers, I'm expecting Renault to be properly investigating the history of any relevant manufacturing changes. There is a number on the valve which is located just to the right of the engine near the top. Difficult to see the number but it's one of:
0 280 142 118
0 280 147 118
Also has the Bosch logo to left of number.

Might upload some pics sometime.
 
#7 ·
#8 ·
I have a noise from the engine for some time and have failed to identify it. I have took it to two different renault dealers who say they cannot hear it. After starting to read your post I thought i had finally found someone with the same problem but upon futher reading I'm not so sure.

The noise I experience is more of a screech that seems to happen only when the car is labouring above 2000 revs and does not stop until you release the accelorator. It also goes when the car has heated to it's operating temperature and wont be heard again unless the engine is allowed to cool for a few hours. It will also stay longer on hot days.

Does this sound similar to your noise at all?
 
#9 ·
I have a noise from the engine for some time and have failed to identify it. I have took it to two different renault dealers who say they cannot hear it. After starting to read your post I thought i had finally found someone with the same problem but upon futher reading I'm not so sure.

The noise I experience is more of a screech that seems to happen only when the car is labouring above 2000 revs and does not stop until you release the accelorator. It also goes when the car has heated to it's operating temperature and wont be heard again unless the engine is allowed to cool for a few hours. It will also stay longer on hot days.

Does this sound similar to your noise at all?
Sorry but I don't think this is the same problem. The noise we're experiencing occurs at a range of revs say about 2000-2300 and then 2900-3000 regardless of temperature. It's also been present since new, but it seems that the noise your getting has started later? I don't think the noise we get could be described as a screech, more of a honk! Sounds like it's something that can be fixed by replacement of parts etc though because we don't get anything like that.

Do you notice the noise we're experiencing at all?
 
#11 ·
Hi I-am-andrew

I know you have probably read my thread but when you mention a noise from cold in the morning, my mark III megane had a major issue with the air box resonator vibrating against the chassis leg. Only happened when cold and between 1500 and 2000 revs.

The vibration stopped when engine heated up and only surfaced when car was cold again.

Renault had to do a fix by replacing the airbox resonator with one from a bigger engine and apparantly have done this now in ALL new meganes being manufactured.

The RTE at my dealer was flummoxed at first but problem sorted out in the end . This is a known fault and now on Renaults ACTIS system (not sure if thats the correct name)

I am not sure if this is anything like your issue but perhaps it could be contributing to your "vibration " issue.

Good luck - hope you get the right result

Fee
 
#12 ·
I am not sure if this is anything like your issue but perhaps it could be contributing to your "vibration " issue.
Fee
It probably is a different problem. The situation is on-going and so we're reserving final judgement at the moment. But it's pretty tiring, annoying and frustrating. After all, one of the main reasons for us buying a new car was to avoid having any issues. Instead, it's been completely the opposite!

When the situation comes to a close I'll update the thread. I don't think we need a new car, just the still-outstanding various issues sorting out. Which means someone spending yet more time on it.

Thanks for the moral support, I hope your new car is working out OK!
 
#14 ·
Hi Andrew,

we had exactly the same problem. After several stop's at our garage the problem is solved. They identified with a microphone the turbo re-circulation valve as the noice producer. After a first change of the valve the problem wasn't solved but after the second change it was. The second valve was a new manufactured one.

Hope my english is understoodable.

Regards
Peter
 
#15 ·
Hi Andrew,

we had exactly the same problem. After several stop's at our garage the problem is solved. They identified with a microphone the turbo re-circulation valve as the noice producer. After a first change of the valve the problem wasn't solved but after the second change it was. The second valve was a new manufactured one.

Hope my english is understoodable.

Regards
Peter
Wow, that's interesting!

Do you know for sure that they've replaced the valve with the same model? It would be really great if you could try and take a picture of the valve, especially any identificatipon numbers on it (although it's a bit awkward to get a camera in there!)

Really appreciate your post, thanks!
 
#17 ·
Andrew,

Here Ad from Netherlands

The blowoffvalve is not good, i have had the same problem after 1 day and 100 km's.

Buy a blowoffvalve from a audi / VW Bosch 710 N
and put him in place, and the metallicsound is gone, you have also a better response on your trottle.

To solve the problem, Renault have the advice to turn the blowoffvalve, dat is madness, he will not work properly

and read the site: http://www.s4biturbo.com/art-dvtests.php

Greeetz.

Ad
 
#19 ·
Having exactly the same problem on a 1.2 TCE bought a month ago. Strange honking sound at about 2200 RPM in any gear apart from under hard acceleration. Also does it at about 2800 RPM. Took it back to the dealer who diagnosed a problem with the Bosch valve on the turbo, and showed me a technical note from Renault. This indicated that renault aware of the problem and ordered dealers to not take any action until a permanent fix had been identified. Advised by dealer to contact Renault and log a complaint. Did so and was told that Renault France are working on a fix with Bosch. then was contacted by Renault to tell me that the fix should be in place in Mid May. Will wait and see.
 
#20 ·
Hi dickster69,

I face exactly the same problem with my brand new Clio III 1.2 TCE. I went to the garage and they found the same technical note in Renault's database. I have been told the solution could be available shortly (e.g. 1 week) or only within several months.

What about your case? Did they respect the mid May deadline? Have you heard anything since then?

Thanks for your reply.
mignotc
 
#21 ·
I spoke to Renault customer services a couple of times this week. At first they were still being a bott too "open ended" i.e. at some undisclosed stage in the future we might fix your car! Told them this was not satisfactory and argued that the part could be replaced even if it was not an upgraded part. As not all parts are faulty this might fix the problem, and could have been tried at the beginning. I got a bit shirty but eventually agreed to give them until end of month before taking further (although what I do would actually do to take it further am not sure). They suggested (but did not promise) that if the permanent fix was not in by the end of May they would just replace the turbo valve with the same type, and see if it worked. They rang me back yesterday and told me that the upgraded part was now ready and would be available to dealers poss next week but def week after. Will see. And will keep you posted.
 
#22 ·
Hi dickster69,

We are a couple of months later and for our case the status is still "awaiting a solution". Can you confirm that your case has been fixed? Was this done with an upgraded part or with the same type?
If you can confirm your case has been fixed we gonna push a bit harder here in Belgium, too.
I don't like loose "open ended" commitments neither..
I wish you a great day
 
#23 ·
Update: this has been a bit of a saga, and not happy at all with Renault Customer Service. They have continually told me that:

A. an uprated part was in development
B. the part has now been developed and is being put in new Clio TCEs at the factory but not yet available to dealers in the uk

No targets or estimates given.

Anyway, yesterday (3rd Aug), they contacted me to tell me the part was available and they had spoken to my dealer, who had ordered the part and would contact me about fitting it. Will speak to the dealer today to confirm and will update when the work is done.

My main gripe with this whole process has been that to replace the part immediately, in March when I bought the car, would have been easy and is likely (although not guaranteed) to have fixed the problem. However Renault would not allow the dealer to do this. The cost of this part? £53+VAT!!! Renault have allowed my first experience of buying a car from them be totally ruined for the sake of £53+VAT. Very petty and has def lost them two future customers.

At the end of last week, I approached my dealer and asked how much it would cost me to simply replace the part with an existing part, and take the risk that this might not fix the problem. Anser was £53+VAT and £15 for fitting. Problem was, the part was on backorder from France.
 
#24 ·
Update: this has been a bit of a saga, and not happy at all with Renault Customer Service. They have continually told me that:

A. an uprated part was in development
B. the part has now been developed and is being put in new Clio TCEs at the factory but not yet available to dealers in the uk

No targets or estimates given.

Anyway, yesterday (3rd Aug), they contacted me to tell me the part was available and they had spoken to my dealer, who had ordered the part and would contact me about fitting it. Will speak to the dealer today to confirm and will update when the work is done.
I'm not sure a simple replacement would fix the problem as it seems to be a consequence of the design. But if they have finally changed the design then that will be good. Though for us, we bought our car 2 and a half years ago and the problem was investigated immediately. In fact we may have been the first to have it investigated because the dealer spent quite a few days looking into it - there was no technical notes about it at the time that I'm aware of.

So if you get it sorted then at least you've "only" had to wait a few months. It's pathetic I know. But please do post again if it gets sorted because I'll be getting ours replaced as well even though no one from Renault has ever got back to us about it!
 
#25 ·
All fixed on Friday 19th August, just 5 months after buying the car. Renault described this as a "goodwill gesture". Hmmm. Insult well and truly added to injury, expecially as they could have fixed it in march at a cost to them of £53 +vat, and approx 15 mins of labour. But anyway, it's fixed and the noise has gone. If anyon else has the same problem, quote reference number 8705. This is the number of the technical note on the advice system that dealers have access to and will save time.
 
#29 ·
Yep, sounds the same as mine. I have a 2011 Clio iii 1.2tce. A resonating noise between 2000 and 3000 revs under load, either accelerating or decelerating but not when revving the engine between that rev range in neutral. Taken it to my local dealer and o number of people have acknowledged the noise is present. I have been told it would be very difficult to locate and to let it develop but its nothing to worry about. I have also noticed a bit of miss firing, especially when cold at around the same rev range. Just coincidence, I don't know. Not taken it further yet cos it's a pain to keep taking it back.


Just found the bit about the valve. Will be hot footing back to the Dealer with my new info. Thanks
 
#30 ·
Yep, sounds the same as mine. I have a 2011 Clio iii 1.2tce. A resonating noise between 2000 and 3000 revs under load, either accelerating or decelerating but not when revving the engine between that rev range in neutral. Taken it to my local dealer and o number of people have acknowledged the noise is present. I have been told it would be very difficult to locate and to let it develop but its nothing to worry about. I have also noticed a bit of miss firing, especially when cold at around the same rev range. Just coincidence, I don't know. Not taken it further yet cos it's a pain to keep taking it back.


Just found the bit about the valve. Will be hot footing back to the Dealer with my new info. Thanks
I think the mis-firing is unlikely to be related to the behaviour of the turbo recirculation valve and sounds like a more serious issue.

As Renault never offered to replace the valve with a different design we simply gave up on it. The car has had loads of problems including a need for new brakes, new alternator, replacement parts for the anti-roll bar, repair to speaker cables which wore down on something behind the dash, and just the other week we had to get a new battery at about 40K miles. So not been impressed with the car unfortunately.

I would be interested to know if you get the turbo recirculation valve replaced with something better though, and might force Renault to change ours just because it messed us about so much.